Tier-1 Supplier Cuts Cycle Time 34%
A leading German automotive supplier producing transmission housings replaced 6 legacy CNC centers with 4 HELIOS HMC-800 horizontal machining centers. The new cells delivered higher spindle utilization, reduced tool changes, and tighter tolerance control across the entire production batch.
5-Axis Precision for Turbine Blade Production
An aerospace component manufacturer in Toulouse needed tighter blade root tolerances for next-gen turbine programs. HELIOS deployed two VMC-500 vertical machining centers with 5-axis rotary tables, achieving sub-micron surface finish while cutting setup time in half.
Hydraulic System Overhaul at Scale
A Brazilian mining equipment manufacturer faced recurring downtime on 40-ton excavator hydraulic systems. HELIOS supplied HPU-250 modular power units with remote PLC monitoring, eliminating unplanned failures and extending service intervals from 500 to 2,000 operating hours.
Turnkey Assembly Line for EV Battery Trays
A European EV manufacturer needed a fully automated assembly line for aluminum battery tray welding and inspection. HELIOS delivered a 30-meter turnkey line with robotic welding, vision inspection, and full MES integration within an 8-month timeline.